As part of our collaboration with T-Mobile and in line with Testbed’s role in designing and validating scenarios for industrial use of the 5G SA network, Testbed developed a prototype 5G IoT Gateway modular device. The device allows different I/O modules to be connected to a 5G communication module that acts as a router. In the first phase, a sensor for measuring power consumption in a three-phase power grid was developed, modules for other types of sensors will follow.
The device was commercialized through TRIX Connections, s.r.o., a spin-off company of CTU.
Key Technologies
- 5G Connectivity The gateway supports both standalone (SA) and non-standalone (NSA) architectures, ensuring compatibility with 5G and 4G (LTE) networks. This dual compatibility ensures seamless connectivity across different network standards, enhancing versatility in deployment.
- Modular Design The gateway boasts an ultra-compact and modular design. This allows for various extensions, such as additional I/O ports and specialized sensors, to be easily added, meeting diverse industrial requirements. Its flexibility makes it suitable for a wide range of applications, from small-scale installations to extensive industrial setups.
- Secure Communication Utilizing advanced communication protocols like MQTT and OPC UA, the gateway ensures secure and reliable data transmission. These protocols support robust encryption and authentication mechanisms, safeguarding sensitive information from cyber threats. Additionally, the gateway includes network quality testing features to monitor and maintain optimal communication performance.
- Energy Efficiency The gateway incorporates advanced energy metering capabilities, capable of three-phase electrical measurements. It includes features for minimal power consumption and comprehensive protection against power surges and electrical faults. Integrated energy monitoring tools help optimize power usage and reduce operational costs.
Technical Details
- Environmental Protection With an IP65 rating, the 5G IIoT Gateway is designed to operate reliably in harsh environmental conditions. This rating ensures protection against dust and low-pressure water jets, making it suitable for outdoor and industrial environments.
- Energy Metering The gateway offers detailed three-phase electrical measurement capabilities. It features an integrated web server that allows for remote monitoring and control of energy consumption, providing real-time data to optimize energy usage.
- Data Interfaces Equipped with multiple data interfaces, including Ethernet, RS485, RS232, and USB, the gateway supports versatile connectivity options. These interfaces enable easy integration with existing industrial systems and devices, enhancing interoperability.
- Remote Management The gateway provides a web-based interface for easy configuration, monitoring, and firmware updates. This remote management capability reduces the need for on-site maintenance and allows for quick adjustments to system settings from any location.
Benefits for Manufacturers / End Users
- Enhanced Performance The gateway’s ultra-fast data transmission and low latency significantly improve real-time communication and operational efficiency. This enhancement allows for quicker decision-making and more responsive control of industrial processes.
- Flexibility The modular and compact design of the gateway facilitates easy integration into various industrial setups. Its adaptability ensures that it can be customized to meet specific application requirements, whether in small-scale installations or large industrial complexes.
- Reliable and Secure Data Handling Advanced communication protocols, such as MQTT and OPC UA, ensure secure data exchange and robust network performance. These protocols provide end-to-end encryption and authentication, protecting sensitive information from unauthorized access.
- Energy Management The gateway’s advanced energy metering features provide accurate monitoring of energy consumption. This capability helps manufacturers optimize resource usage, reduce energy costs, and improve overall operational efficiency. Real-time energy data allows for proactive management of power usage, identifying areas for improvement and ensuring sustainable operations.